Our Equipment

Boilers

Biomass

Small Industrial Boiler 300-1500kg/hr

Capacity : 300-1500 Kg/Hr

Pressure : 7 Kg/Cm2g / 10.54 Kg/Cm2g

Application:
Steam Boiler for Process Heating

Product Info
This is a small capacity compact boiler for variety of fuel application.

Product Feature:
Completely Paneled and Ultra-compact – Best Aesthetics in range
Integrated Heat Recovery Unit – High Fuel Efficiency
Bigger Fire Door – Easy Fuel Feeding
Centrifugal Pump – Highly Flexible and Continuous Operation
FD & ID Fan – No Back Firing, Instant and Complete Combustion
Automatic Pressure Switch – High Safety & Reliable Performance

Oil / Gas / Combo

Instant Steam Generator 50-850kg/hr

Range: 50-850kg/hr

Pressure : 10.54 – 24 Kg/Cm2g

Application:
Steam Boiler for Process Heating

Product Info

This is a versatile, fully automatic, instant steam-generating range of boilers designed for safe and reliable operations. Easy to install and commission, these time-tested boilers require very little maintenance. It features a specially designed furnace and combustion system to burn difficult heavy oils and offers fuel flexibility between light and heavy oils to help respond to fluctuating fuel prices.

Product Feature

Efficiency of 88% on NCV
Reverse flame technology
Unique patented membrane design
Built-in heat recovery device
Membrane design allows a large tube diameter for the coil enabling better steam dryness, less frequent de-scaling, longer coil life, and minimum downtime
Unique economizer – optimiser design ensures maximum heat recovery without the possibility of feed water pump failure due to boiling/vapor causing cavitations and pump failure
Unique circulation burner design prevents leakage and eliminates fire hazard
Ceramic wool refractory allows fast cooling of the top plate and easy maintenance
Easy access to all parts requiring maintenance
Powder-coated, well-lit control panel for a better life in an industrial environment and easy monitoring

Process Boilers

Biomass

Water cum Smoke Tube Design Boiler

Capacity : 4 to 30 TPH
Firing : Manual/Automatic
Combustor : Stationary Grate up to 8TPH/ Fluidized Bed
Pressure : 10.54/17.5/24 Kg/Cm2g

Application:

Steam Boiler for Process Heating

Product Info

We offer a boiler with high performance and automated modern styling which confirms to the most existing standards of safety, performance and efficiency. This boiler is manufactured with the latest engineering techniques, modern production equipment and with the expertise of highly skilled engineers and workers. The most critical parts used in

it are the best in the world by any standards.

The performance depends not only on your own alertness and on familiarity with the boiler and its components, but on its mechanical installation, running attention, and maintenance as well. Our efficient, highly qualified specially trained service personnel are available for guidance in installation, operation and maintenance of this boiler.

Modular Boiler 1.5 to 10TPH

Capacity : 1.5 to 10TPH
Firing : Manual/Automatic
Combustor : Stationary Grate/Bubbling Bed/Reciprocating Grate
Pressure : 10.54/17.5/24 Kg/Cm2g

Application:
Steam Boiler for Process Heating

Product Info
So far, the two major options for a solid fuel fired steam boiler were the Integrated Furnace Boiler and the conventional Hybrid Boiler. This meant that the choice boiled down to the reduced site work and better response to load of the Integrated Furnace Boiler, versus the promise of higher efficiency and fuel flexibility of the conventional Hybrid Boiler. What remained unexplored was the ideal solution -the best of both these designs packed into one boiler. But not any more. Because this boiler is an amalgam of the best of these two designs and represents the future of packaged, multi-fuel fired steam boilers. This robust product is a highly compact, efficient, plug and play packaged boiler, designed to meet your

Modular Boiler

Capacity : 1.5 to 10TPH
Firing : Manual/Automatic
Combustor : Stationary Grate/Bubbling Bed/Reciprocating Grate
Pressure : 10.54/17.5/24 Kg/Cm2g

 

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More Info

Application:
Steam Boiler for Process Heating

Product Info
So far, the two major options for a solid fuel-fired steam boiler were the Integrated Furnace Boiler and the conventional Hybrid Boiler. This meant that the choice boiled down to the reduced site work and better response to the load of the Integrated Furnace Boiler, versus the promise of higher efficiency and fuel flexibility of the conventional Hybrid Boiler. What remained unexplored was the ideal solution -the best of both these designs packed into one boiler. But not anymore. Because this boiler is an amalgam of the best of these two designs and represents the future of packaged, multi-fuel-fired steam boilers. This robust product is a highly compact, efficient, plug-and-play packaged boiler, designed to meet your steam requirements today and tomorrow.

Product Feature:
Compact, skid-mounted and modular construction – up to 40% reduction in footprint
Pre-insulated and factory assembled – up to 80% reduction in site work
The flexibility of fuels (Biomass/ Fossil) and combustors
Quick startup and better response to load fluctuations
Multi-pass hybrid construction with high combustion volume – better efficiency
Easy ash removal and better accessibility for maintenance

 

Oil / Gas / Combo

Package Boilers

Capacity : 1 – 32TPH
Std Design Pressure : 10.54/17.5Kg/Cm2g

Application:
Steam Boiler for Process Heating

Product Info

We offer packaged, three-pass smoke tube, with fully wet back boiler. It can also be customised to a completely skid mounted unit on customer demand. When fitted with a special burner, these boilers are ideal for burning waste gases like biogas from decomposition of organic matter in distilleries, corex gas from the steel manufacturing process and liquid fuels.

Product Feature

100% Skid mounted Plug and Play boiler
Multi-fuel option – light oils/heavy oils/gases
High efficiency of about 95%
High dryness fraction steam increases usable heat
Comes with mono-block/ dual block/steam atomised burner with world renowned technology.

Large water holding capacity
Optional 3-element control systems for close monitoring of water level, steam flow and feed water flow
PLC panels for advanced boiler monitoring & control

Power Generation

Biomass

Single Drum Power Generation Boiler

Capacity: 6 to 16 TPH
Firing: Automatic
Combustor: Fluidized Bed/Travelling Grate/Reciprocating Grate
Pressure: 11.25/17.5Kg/Cm2g (Saturated) 32/380, 45/450 (Superheated)

 

Application:

Steam Boiler for Process Heating & Power application

Product Info

Water tube & smoke tube boilers are popular with co-generation & process heating industry respectively. Water tube boilers are known for efficient & reliable operation. Smoke tube boiler which are packaged in nature, are easy to install & maintain. A first of a kind packaged, modular construction, water tube boiler to address both, process heating & co-generation requirements.

These boilers are offered along with flexible combustor solutions to cater to wide range of fossil & biomass fuels. Fully packaged, modular construction water tube design ensures highest uptime, lowest installation time / cost and most efficient operations.

This boiler truly combines the benefits of site erected water tube boilers & package smoke tube/hybrid boilers.

 

Product Feature

 

·         Fully Packaged Boiler

·         Water Tube Design

·         Multi-Fuel Flexibility

·         Modular Construction

·         Compact Layout

·         Best in class Efficiency

·         Easy to Operate

·         Easy to Maintain

·         In house manufacturing

Twin Drum Power Generation Boiler

Bi Drum Boiler

Capacity: 6 to 50 TPH
Firing: Automatic
Combustor: Fluidized Bed/Travelling Grate/Reciprocating Grate
Pressure: 11.25/17.5Kg/Cm2g (Saturated) 32/380, 45/450, 67/490 (Superheated)

Application:

Steam Boiler for Process Heating & Power application

Product Info

Twin-Drum boiler is generally used to generate high steam-pressure required for incidental power generation or cogeneration. It is also used for saturated steam applications, which demand uninterrupted operation on highly choking fuels. This boiler is rugged and can operate continuously throughout the year. In addition, since it has small water content, it responds rapidly to changes in loads and heat inputs.

In Twin-Drum boilers, water is circulated inside the tubes, with the heat source surrounding them. The energy from the heat source may be extracted as radiant or convective & conduction. The furnace or radiant section is an open area accommodating the flames. The walls of the furnace section are lined with finned tubes called membrane panels, which are designed to absorb the radiant heat from the flame.

The convection section is designed to absorb the heat from hot gases by conduction and convection.

Oil / Gas / Combo

D type water tube boilers

Capacity: 10 TPH onwards

D Type Watertube Boilers

Industrial watertube boilers are used for various high capacity process applications requiring higher pressures and temperatures, large quantities of dry, high-quality steam, and the potential for additional heat by means of superheaters. These highly efficient boilers are preferred in these applications because the design facilitates good feed water circulation, which enables a faster steam-raising and generation process. Additionally, the weight of the water tube boiler is much less compared to other types of boiler of equivalent size due to a reduced volume of water in the boiler.

D type watertube boiler design

D-type water tube boilers are designed with a large steam drum at the top, vertically connected to a smaller water drum (or “mud drum”) at the bottom, via multiple steam-generating tubes which carry feed water (providing the main heat transfer surfaces for the production of steam). These are surrounded by walls made up of larger water-filled tubes, which make up the furnace.
“D” type water tube boilers are designed to reduce overall project cycle time and to lower steam-generating equipment costs.

Hot Water

Biomass

Solid Fuel Hot Water Generators

Solid fuel hot water generators are heating systems that use solid fuels like coal, wood, biomass, or pellets to produce hot water for various applications, including space heating, domestic hot water supply, and industrial processes. These generators are also commonly known as solid fuel boilers or biomass boilers.

Here are some key features and aspects of solid-fuel hot water generators:

  1. Working Principle: Solid fuel hot water generators operate based on the principle of combustion. The solid fuel is burned in a combustion chamber, and the heat produced during the combustion process is transferred to the water circulating through the system. As a result, hot water is generated and can be used for heating or other purposes.
  2. Efficiency and Emissions: The efficiency of solid fuel hot water generators can vary depending on the type of fuel used and the design of the system. Modern designs and advanced combustion technology have improved the efficiency of these systems, making them more environmentally friendly and economical.
  3. Fuel Types: These generators can use a variety of solid fuels, such as coal, wood, wood pellets, agricultural waste, or other biomass materials. The choice of fuel may depend on availability, cost, and local environmental regulations.
  4. Storage and Handling: Solid fuel hot water generators often require a dedicated storage space for the solid fuel. Proper handling and storage of the fuel are essential to ensure consistent and efficient combustion.
  5. Applications: Solid fuel hot water generators find applications in residential buildings, hotels, hospitals, industrial facilities, and agriculture. They are particularly popular in rural areas where access to other heating sources may be limited.
  6. Automation and Control: Some modern solid fuel hot water generators come equipped with advanced automation and control systems. These systems optimize combustion, regulate water temperature, and allow for better monitoring and energy management.
  7. Maintenance: Regular maintenance is necessary to ensure the smooth and efficient operation of solid fuel hot water generators. Cleaning of the combustion chamber, chimney, and fuel handling system is essential to prevent efficiency losses and safety issues.
  8. Environmental Considerations: While solid fuel hot water generators can be a renewable and carbon-neutral heating option when using sustainably sourced biomass, they may emit particulate matter and other pollutants during combustion. It is crucial to use high-quality fuel and maintain the system properly to minimize emissions.

As with any heating system, it’s essential to consider factors such as fuel availability, local regulations, and the specific heating needs of the property when choosing a solid fuel hot water generator.

Oil / Gas / Combo

Smoke Tube Hot Water Generators

Capacity : 0.5 Mn Kcal/Hr to 5Mn Kcal/Hr
Fuel : Oil/Gas
Temperature: 140 Deg C

Application:
Hot Water Generator

Product Info

This is a packaged, three-pass smoke tube, with fully wet back boiler. It can also be customised to a completely skid mounted unit on customer demand. When fitted with a special burner, these boilers are ideal for burning waste gases like biogas from decomposition of organic matter in distilleries, corex gas from the steel manufacturing process and liquid fuels.

Product Features

100% Skid mounted Plug and Play boiler
Multi-fuel option – light oils/heavy oils/gases
High efficiency of about 95%
High dryness fraction steam increases usable heat
Comes with mono-block/ dual block/steam atomised burner with world renowned technology.
Large water holding capacity
Corrugated furnaces for boilers above 6 TPH capacity
Optional 3-element control systems for close monitoring of water level, steam flow & feed water flow
PLC panels for advance boiler monitoring & control

 

Compact Hot Water Generator

Capacity : 0.05 Mn Kcal/Hr to 0.6Mn Kcal/Hr
Temperature: 90Deg C

Application:

Hot Water Generator

Product Info

This is a closed-loop, compact hot water generator providing water at a maximum outlet temperature of 90ºC.

Product Feature:

Horizontal unit with calorifier (optional) that requires no foundation and can be easily accommodated in basements
Single button start
High efficiency of about 93%
Low electrical load giving more than 50% savings over electrical geysers
Easy to operate and maintain

 

Coil Type Hot Water Generator

Capacity : 0.1 Mn Kcal/Hr to 2.5Mn Kcal/Hr
Temperature: 140 Deg C

Application:
Hot Water Generator

Product Info
This hot water generator produces water at a temperature as high as 140 ºC within a few minutes of cold start. The technology innovation lies in the use of water in its liquid phase to transfer heat to the process.

Product Feature:
Three-pass thermally efficient design results in lowest fuel bills
Fully automatic
Multi-fuel option – light oils/heavy oils/gases
High efficiency of about 90%
Can be custom-built to give outlet temperature up to 225ºC
No Boiler regulations – water generates heat without changing its liquid phase

High Pressure Boiler

Biomass

Biomass High Pressure Boiler

Capacity: 0.2 Mn Kcal/Hr to 6Mn Kcal/Hr
Fuel: Solid Fuel/Biomass Fuel

Application:

High-Pressure Boiler for deodorizing Process in Edible oil Refinery

Product Info

This boiler is a closed loop, high-pressure natural circulation unit using water as the heating media. It has a distinct advantage over traditional industrial heating systems like steam or thermic-fluid. Typical applications include deodorisation of edible oil at high temperature.

Product Feature

  • Completely automatic and suitable for unmanned operation
  • Multi-fuel option – Indian & imported coal, rice husk, etc.
  • Works on the principle of natural circulation – no pump required
  • Requires minimum maintenance
  • Multi-start helix angle guards against vapour lock

Oil / Gas / Combo

Oil/Gas High Pressure Boiler

Capacity : 0.2Mn Kcal/Hr to 2.5Mn Kcal/Hr
Fuel: Oil/Gas

Application:

High Pressure Boiler for deodorizing Process in Edible oil Refinery

Product Info

The unit is a closed loop, high-pressure natural circulation unit using water as the heating media. It has distinct advantage over traditional industrial heating systems like steam or thermic-fluid – it does not suffer from condensate losses or blow down losses observed in steam systems.
It prevents risk of contamination, especially in food products due to leakage of thermic fluid.

Product Feature

High capacity heating system
Multi-fuel option – oils and gases
Multi-start helix angle guards against vapour lock
Works on the principle of natural circulation – no pump required
Requires minimum maintenance
Completely automatic and suitable for unmanned operation

Hot Oil Heater

Biomass

Solid Fuel based Thermal Oil Heater

Capacity: 1 Mn Kcal/Hr to 15Mn Kcal/Hr
Temperature: 280/300 Deg C

Application:

Thermic Fluid Heater for Process Heating

Product Info

The thermic fluid oil heater is designed for maximum efficiency, using a variety of solid fuels including agro-waste fuels. It allows high process temperatures at low operating pressures.

Product Feature:

For fuel such as coal, wood, sawdust baggase, etc.
Option of Trava grate/inclined water-cooled grate/flat grate, etc.
Standard capacity range up to 2.5 million kcal/hr
The combustion system for solid fuels consists of fuel handling and stoking equipment, refractory lined chamber, air and flue gas handling system (including draught, forced draught or balanced draught) with blowers and pollution control equipment. The furnace construction is done on site. It includes foundation, fabrication and erection of supporting structure, building up refractory chambers, fixing up firing doors, ash doors, access doors, fuel feeders, support bars for grates, grate bars, etc.

Oil / Gas / Combo

Oil/Gas fueled Thermal Oil Heater

Capacity : 0.1Mn Kcal/Hr to 3Mn Kcal/Hr
Temperature: 280/300 Deg C

Application:

Thermic Fluid Heater for Process Heating

Product Info

The thermic fluid oil heater is designed for maximum efficiency, using a variety of liquid and gaseous fuels. It is designed with fuel flexibility in mind and can fire a range of heavy oils, light oils and gases. It allows high process temperatures at low operating pressures.

Product Feature

High capacity heating system
Multi-fuel option – heavy oils, light oils and gases
Rugged – requires very little maintenance
Over-bed & under-bed fuel firing systems can be incorporated
Large in-bed and convective heat transfer area

Get Your Customized Solution

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